Multi-function microcomputer electromagnetic induction heating controller adopts the principle of electromagnetic induction heating to turn electrical energy into thermal energy. Firstly, change 50Hz alternating current into direct current through the internal rectification filter circuit. And then through the PFM control circuit transfer DC to high frequency of 17-30 KHz and high voltage. The rapid changing current will produce high-speed changing magnetic field through the coil. It will be produced countless small eddy inside heating metal object when the magnetic field lines inside the heated metal object, so the heated metal object itself will get high temperature.
Advantage & Features of induction heating
-Save electricity 30%~80%, especially for big power machine. - No influence on working environment: high frequency heating system has heat energy utilization rate of 90%+. - Heating fast, accurate temperature control. - Can work for a long time in harsh environments. - High frequency heating system make heating power bigger compare to traditional resistance wire heating. - No unsafe factors compare to traditional heating: temperature on surface of material container about 50°C~80°C.
SPECIFICATIONS FOR INDUCTION HEATING SYSTEM
Main Power Control of induction heating
Input Current Frequency
Induction Heating Coil
Materials of coil wire
copper core wire
with anti-200-500℃ coating
Dimeter of winding wire
Length of winding wire
20-23 (full bridge)
+ other functions can be added (+ extra price)
Temperature control & sensor
0-600 or 0-1000
The Performance of Electromagnetic Induction Heating Control.
1)Heat efficiency:≧90% 2)Voltage and power characteristics: 360V～460V constant power output, below 360V constant current output. 3)IGBT temperature protection: ±5℃. 4)Circuit structure: half and full bridge mode. 5)Power mode: PWM (frequency modulation). 6)Automatic protection functions: short-circuit protection, high and low voltage protection, bridge breakdown protection, over-current protection, frequency tracing protection and phase current monitor protection 7)Start and stop control function (can turn the power directly) 8)Phase working mode: scanning of software and tracing of hardware tracing 9)The heat radiator has no voltage, which can connect to grounding wire. 10) Material leak alarming, maintenance very simple
Where can induction heating energy-saving sytem?
* Plastic injection moulding machine. * Hollow shaping machine/Blow-molding machine. * Extrusion machine/Co-extruder. * Raw material processing equipment. * Pelletizing equipment. * Granular machine. It can be used for heating the barrel, flange, die head, screw and other parts of the machine with the advantage of 30-80% energy-saving rate.
Main Part 1
Name: Main circuit control board
Brand: ZG-HITFAR Original: Guangdong, China PCB designed by our own R & D department; PCB produced in quantity by auto-production line; Electronics on the PCBfitted by SMT; Testing 3times after finished; Final inspection before delivery.
Main Part 2
Aluminium Heat Dissipation Sink Name: Heat sink Brand: self-designed Original: Guandong, China Materials:Aluminium designed by our own R & D department; produced in quantity by auto-production line; every hole on the sink will be examed carefully.
Main Part 3
Induction Coil (complete set)
Name: Induction heating coil Brand: ZG-HITFAR Original: China The coil be made from insulation wool of 2.5mm thickness, and copper core wire coated with fibre glass, and high temperature insulation sheet for cover the copper wire and aluminium frame for fixing the coil stably.
Tested with the heater before delivery.
Main Part 4
Alumnium Alloy Outer Box
Name: Outer box Brand: ZG-HITFAR Original: GUANGDONG, CHINA Outer shell box be made of aluminium alloys, no rusty material and beautiful looking too.
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Packing & Delivery
35 (L) * 50 (W) * 38 (D)cm3/per set
The normal package is wooden box. If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
By sea, by air, by truck or by express courier etc as customers requested
Packing list, commercial invoice, Bill of Loading, Original Certificat will be offered free of charge.
Samples deivered by express companies like DHL, Fedex, UPS, TNT etc. We're responsible for the goods delivered on time and taking good care of them before arrived your door.